Rapid Prototyping with 3D Printing
Turn CAD files into physical prototypes in hours, not weeks. Forgely Roy offers fast, affordable 3D printing for local businesses, engineers, and inventors across northern Utah — with same-day turnaround on small parts and NDA-friendly service for confidential projects.
Why Local Businesses Choose Forgely Roy for Prototyping
Speed That Matches Your Timeline
Traditional prototyping — CNC machining, injection mold samples — takes weeks and costs thousands. 3D printing delivers a physical part in hours. Iterate on Monday, test on Tuesday, refine on Wednesday.
Affordable Iteration
A failed prototype in PLA costs a few dollars in material. That means you can print five versions of a bracket, test each one, and pick the winner — all for less than a single CNC quote.
No Minimum Order
Need one part? Print one part. Need twenty variations? Print twenty. There are no mold costs, no setup fees, and no minimum quantities — just pay for the material and print time.
Walk-In Convenience
Skip the shipping delays. Bring your USB drive or email your file, discuss the project face-to-face, and pick up finished parts locally. We are at 5519 S 1900 W, Roy, UT 84067.
Prototyping Materials We Stock
PLA
Form & Fit ChecksPLA is the fastest, most affordable way to validate a design. It prints reliably with tight tolerances, making it ideal for checking dimensions, ergonomics, and visual appearance before investing in production tooling.
- ✓Visual mockups and concept models
- ✓Dimensional fit checks
- ✓Ergonomic grip and handle testing
- ✓Investor and stakeholder presentations
- ✓Enclosure and housing drafts
PETG
Functional TestingWhen your prototype needs to actually work — snap fits, living hinges, load-bearing brackets — PETG delivers. It combines good layer adhesion with impact resistance, chemical resistance, and slight flexibility that prevents brittle failures.
- ✓Snap-fit enclosures and latches
- ✓Brackets and mounting hardware
- ✓Functional mechanical assemblies
- ✓Water-contact and outdoor parts
- ✓Jigs, fixtures, and tooling
ABS
Heat & DurabilityABS is the classic engineering thermoplastic. It handles sustained heat up to 100 °C, resists impact, and can be vapor-smoothed with acetone for a production-like surface finish. Ideal for prototypes that simulate injection-molded parts.
- ✓Under-hood automotive components
- ✓Electrical enclosures near heat sources
- ✓Prototypes simulating injection molding
- ✓Parts requiring acetone vapor smoothing
- ✓High-impact mechanical components
Prototyping Services
Custom Prototype Printing
Upload your CAD files or bring them in on a USB drive. We print prototypes in PLA, PETG, ABS, and specialty materials on calibrated FDM printers with tight tolerances.
Same-Day Small Parts
Need a quick fit check? Small parts submitted before noon can often be ready the same day. Walk in, drop off your file, and pick up your prototype on the way home.
NDA-Friendly Process
Your intellectual property stays protected. We sign NDAs before reviewing files, and your designs are never shared, reused, or stored beyond the project scope.
Design for Manufacturability
We review your file for printability — wall thickness, overhangs, tolerances, and orientation — and suggest changes that improve print quality and reduce cost.
How the Quote Process Works
Getting a prototype printed at Forgely Roy is straightforward. Here is the process from file to finished part.
- 1.Submit your STL, 3MF, or STEP file online or bring it to the store
- 2.We review the file for printability and recommend material and settings
- 3.You receive a quote — usually within a few hours during business days
- 4.Approve the quote and we start printing, often the same day
- 5.Pick up your finished prototype at the store or arrange local delivery
Prototyping FAQ
How fast can you 3D print a prototype?
Small parts — things that fit in your hand — can often be printed same-day if you drop off your file in the morning. Larger or multi-part prototypes typically take 1 to 3 business days depending on complexity, material, and queue. Rush jobs are available — ask us when you submit your quote.
What file formats do you accept for prototyping?
We accept STL, OBJ, 3MF, and STEP files. If you have a SolidWorks, Fusion 360, or OnShape file, export it as STEP or STL before submitting. We can also help with file prep — wall thickness checks, orientation optimization, and support placement — at no extra charge on print orders.
Which 3D printing material is best for functional prototypes?
It depends on what the prototype needs to do. PLA is great for visual models and form checks. PETG handles mechanical stress and light outdoor use. ABS is the choice when heat resistance matters — it withstands temperatures up to 100 °C and is easy to vapor-smooth for a finished look. We will recommend the right material when you describe your application.
Do you sign NDAs for prototype projects?
Yes. We understand that prototypes often involve proprietary designs. We are happy to sign a mutual NDA before you share any files. Bring your agreement to the store or email it to us and we will have it signed before work begins.
How much does a 3D printed prototype cost?
Cost depends on size, material, infill percentage, and print time. A small single-part prototype in PLA might cost as little as $10 to $25. Larger or multi-part assemblies in engineering materials cost more. Submit your file through our online quote form or bring it to the store for an exact price — quotes are free and usually returned within a few hours.
Ready to Prototype?
From concept to physical part in hours. Send us your file or walk into Forgely Roy for a free consultation on your next prototype.